5000 t/d Cement Plant

Application Cement Plant
Capacity 5000 tons per day
Process Type New Dry Process
Blaine Fineness 3300-3800 cm²/g

 

CHAENG(Xinxiang Great Wall Machinery) has a history of more than 50 years and has accumulated rich experience in cement machinery. At present, we have been able to supply 300-5000 t/d cement EP project, providing solutions for the world's growing demand for cement. 5000 t/d cement production line designed by Chaeng, fully learns from the lessons and experiences of more than 20 years of NSP production line design,and combines with today's international advanced production concept to optimize design. It’s composed of raw materials preparation, raw meal grinding, raw meal homogenization, clinker burning, cement mill grinding, packaging, delivery and so on. The cement equipment in the production line include: raw materials vertical roller mill, vertical coal mill, cement rotary kiln, cement ball mill, cyclone preheater and grate cooler, etc.

5000TPD cement plant process:

Additive materical’s crushing and storage——Dosing——Limestone‘s crushing and storage——Dusting collecting system——Raw meal homogenizing——Raw mill grinding (Raw mill)——(Coal homogenizing——Coal mill grinding)——Preheating and precalcining system——Rotary kiln calcined (rotary kiln)——Cooler——Clinker storage——Cement Grinding (cement mil)——Additive material crushing——Cement storage——Transportation in bag——Transportation in bulk

 

Configurations:

Purpose/ description Equipment name Type / specifications
Limestone crushing Hammer crusher

Feeding material size: < 1100mm

Discharging material size: < 75mm

Crushing capacity: 700t/h

Siltstone crushing Jaw crusher

Feeding material size: < 750mm

Discharging material size:< 150mm

Crushing capacity: 200t/h

Cone crusher

Feeding material size: < 150mm

Discharging material size: < 30mm

Crushing capacity: 200t/h

Limestone homogenization stockyard Cantilever stacker Bridge-type scraping reclaimer Stacker capacity: 1400t/h
Reclaimer capacity: 500t/h
Reclaimer capacity: 500t/h Mobile stacker Stacker capacity: 200t/h
Chain-plate type stacker Reclaimer capacity: 110--130t/h
Raw coal homogenization stockyard Movable trolley type stacker Stacker capacity: 200t/h
Bridge-type scraping reclaimer Reclaimer capacity: 100t/h
Raw material grinding, and waste gas treatment vertical roller mill

Grinding capacity: 360-400t/h

Feeding material moisture content: < 6%

Discharging material moisture content: < 0.5%

Feeding material size < 100mm

Discharging material size: 80μm

Screen residue: < 12%

Draught fan for raw material mill

Airflow: 860,000m3/h

Total pressure: 9500Pa

Draught fan at kiln tail

Airflow: 860000m3/h

Total pressure: 7500Pa

Electrostatic precipitator

Filtering area: 310m2

Airflow: 820,000m3/h

Outlet dust content: ≤50mg/m3

Pulverized coal preparation Vertical coal mill

Grinding capacity: 38~45 t/h

Feeding material moisture content: < 12%

Discharging material moisture content: < 1%

Feeding material size < 25mm

Discharging material size: 80μm

Screen residue: < 12%

Calcining system Rotary kiln

Size: Φ4.8×74m

Inclination: 4%

Support bases: 3

Rotation speed: 0.6~4.0r/min

Installed power: 630kW

Production capacity: 5000t/d

Preheater and decomposition furnace

Double five-stage preheater + decomposition furnace

Cyclone 1: 4-Φ5.0m

Cyclone 2: 2-Φ6.9m

Cyclone 3: 2-Φ6.9m

Cyclone 4: 2-Φ7.2m

Cyclone 5: 2-Φ7.2m

Decomposition furnace: Φ7.2×30.0m

Production capacity: 5000t/d

Flow-control type grade cooler

Cooling area: 119.6m2

Feeding material temperature: 1400℃

Discharging material temperature::65℃

Electrostatic precipitator at kiln head

Airflow: 550,000m3/h

Filtering area: 196m2

Inlet dust content: ≤30g/m3

Outlet dust content: ≤50mg/Nm3

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