500 t/d Cement Plant
| Application | Cement Plant |
| Annual Output | 150,000 tons |
| Process Type | New Dry Process |
| Blaine Fineness | 3300-3800 cm²/g |
500 TPD cement plant include the steps of crushing, cement raw Material preparation and homogenization, pre-heating and decomposition, clinker calcination, cement grinding and cement packing. The design of 500 tpd new dry process cement production line contracted to build by Chaeng (Xinxiang Great Wall Machinery Co., Ltd) adopts the dry process, which helps to reduce power consumption by 20% to 30% thus creating more profits for the user company.
Chaeng can provide general contracting of new dry process cement production line from design, manufacturing, installation, debugging and capacity to standard reaching (turnkey project) for customers, helping customers save efforts, energy and start cement production with high efficiency.
chaeng has skilled cement plant experts. We have been successfully installed the cement production line in India, the Middle East, Asia, South America and Africa and won the customer satisfaction and praise
500TPD cement plant working process:
1. Crushing and Preblending
limestone, clay, iron ore, coal,etc. Limestone is the largest amount of raw materials in cement production. After mining, the size of limestone is large with high hardness, so the limestone crushing plays a more important role in cement plant.
2. Raw material preparation
In the cement production line, producing 1 ton of Cement need grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.chaeng can provide cement vertical mill, chaeng cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality , it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
3. Raw naterials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand.
4. Preheating and precalcing
Preheater and calciner are key equipment for precalcing production technique.
5. Burning cement clinker in a rotary kiln
The calcination of rotary kiln is a key step of cement production, which makes directly influence on the quality of cement clinker.
6. Cement grinding
Grinding cement clinker (and gelling agent, performance tuning materials,etc) is used to grind the cement to the appropriate size (in fineness, specific surface area, etc.), optimize cement grain grading, increase the hydration area and accelerate the hydration rate to meet the requirements of cement paste setting and hardening.
Configuration
| No. | Equipment | Model | Quantity (set) |
|---|---|---|---|
| 1 | Limestone Crusher (Jaw Crusher) | 1 | |
| 2 | Hammer Crusher | 1 | |
| 3 | Raw Material Vertical Roller Mill | GRMR22.31 | 1 |
| 4 | Coal Vertical Roller Mill | GRMC12.21 | 1 |
| 5 | High Temperature Fan at Kiln Inlet | 1 | |
| 6 | Electrostatic Precipitator at Kiln Inlet | 1 | |
| 7 | Preheating and Precalcining System at Kiln Inlet | 1 | |
| 8 | Rotary Kiln | φ3.0×45m | 1 |
| 9 | Horizontal Pushing Grate Cooler | 1 | |
| 10 | Cement Ball Mill | φ2.4×13m | 1 |
| 11 | Packing Machine 4BBX(SG) Four Nozzles Fixed | 1 |
Our product features：
The most advanced production technology
The design of 500t/d new dry process cement production line contracted to build by Chaeng(Xinxiang Great Wall Machinery Co., Ltd) adopts the most advanced five-stage suspension preheater, RSP/F calciner and NSP rotary kiln. The large kiln hood increases the temperature of tertiary air effectively and makes the layout of tertiary air duct simple.
Turnkey Solution
Chaeng has an industry-leading technology team and in close collaboration with chief experts of vertical roller mill. Therefore, we can provide EP project according to the actual situation of the customer.
Timely Delivery
We have large-scale steel casting and machining workshop, which ensures the equipment used in cement plant is high quality and reduces project time.
Four major factors influencing cement project economics:
• Size of a plant: WHR steam cycle installation is typically more attractive for larger plants
• Capital cost of equipment and installation works
• Moisture content in raw material and design of pre-heating stages
• Industrial electricity tariffs
• Reliability of power supply
Customer Cases：
Our satisfied customer return ratio with the support of our skilled cement plant experts, we have successfully installed cement plants in India and countries in Middle Asia ,South America and South African. With All latest cement plant equipment and material handling equipment and machines, we are capable to manufacture up to200T/D-5000 T/D cement plants.
We manufacture all types of material handling equipment and storage units for cement plants like: bucket elevators, conveyors, gate and air sliders and complete packaging units. We also provide maintenance services for existing Cement Plants in all over the world.
