2500t/d Cement Plant
| Application | Cement Plant, Thermal Power Plant |
| Annual Output | 750,000 tons |
| Process Type | New Dry Process |
| Blaine Fineness | 3300-3800 cm²/g |
CHAENG (Xinxiang Great Wall Machinery) has a history of more than 50 years and has accumulated rich experience in cement machinery. At present, we have been able to supply 500-5000 t/d cement EP project, providing solutions for the world's growing demand for cement.
2500TPD cement plant process
Additive materical’s crushing and storage——Dosing——Limestone‘s crushing and storage——Dusting collecting system——Raw meal homogenizing——Raw mill grinding (Raw mill)——(Coal homogenizing——Coal mill grinding)——Preheating and precalcining system——Rotary kiln calcined (rotary kiln)——Cooler——Clinker storage——Cement Grinding (cement mil)——Additive material crushing——Cement storage——Transportation in bag——Transportation in bulk
Configuration
| Flowsheet | Product | Model | Specification |
|---|---|---|---|
| Raw Meal Preparation | Limestone Hammer Crusher | LPC-10/600 |
Feed size：≤1500mm Final fineness：≤75mm Output：550 t/h |
| Limestone Stoker | DB550/20 |
Φ36×271m Capacity: 550t/h |
|
| Limestone Reclaimer | QG250/31 |
Φ36×271m Capacity: 250t/h |
|
| Raw Meal Vertical Roller Mill | GRMR36.41 |
Output:≥180-200 t/h Power: 1800kw |
|
| Clinker Calcining | Preheaer and Precalciner | RF5/2500 | Decomposition rate: >90% |
| Rotary Kiln | Φ4x60m |
Rotate speed: 0.396-3.96 r/min Capacity:2500 t/d Power: 315 kw Output: 2500 t/d |
|
| Coal Vertical Roller Mill | GRMC20.31 |
Capacity: 20t/h Power: 430kW |
|
| Grate Cooler | LBT32216 | 52.8 m² | |
| Cement Grinding | Cement Ball Mill | Φ4.2×13m |
Capacity: ≥140t/h Power：3550kw |
| O-Sepa Seperator | TES-270 | Output: 125 t/h | |
| Gypsum Crusher | PEV430×650 | Output: 30 t/h | |
| Packing | Rotating Packing Machine x2 | BHLW-8 | Output: 90 t/h |
2500 t/d Cement Plant Features
Advanced Technology Brings Lower Power Consumption
Compared with traditional cement production line, the 2500 t/d cement plant designed by CHAENG uses lower energy consumption equipment in the main part of energy consumption, such as vertical raw mill, vertical coal mill, vertical cement mill, etc., and the energy saving effect is very significant, which can reduce energy consumption with an average of 15-20 kWh/t.
Reasonable Design, Reduces Dust and Noise Effectively
Cement production has always been one of the leading causes of environmental pollution, thus more and more cement plant is looking for a solution to reduce noise and dust pollution. CHAENG fully considers the sustainable development in the design, reducing dust through campus greening, filter, etc. Since the introduction of noise control programs in key areas, the factory noise is lower than the national standard.
Shorter Delivery Time, Earlier Profits
CHAENG with large supporting cast steel companies and large machining workshop, Great Wall Machinery has 120 t casting ability, can supply complete spare parts. Furthermore, with a variety of long-term cooperation and first-class equipment suppliers, it greatly shortens delivery cycle, and makes your profit in the shortest possible time.
Professional design
CHAENG cooperated with international well-known enterprise cooperation like : world famous vertical mill manufacturer in Danmark, Ube in Japan ,Sinoma in China ,with rich design experience in new dry process production line , Can be go deep into customer’s work site, make a examine on the spot of customer sites, raw materials for laboratory analysis, and according to customer requirements tailored to the customer scientific, reasonable system solutions, so that customers invest more value, analysis of raw materials, And customized scientific and reasonable system solutions for customers according to their requirements so that the customer's investment value.
